FPC online servo stamping machine

FPC online servo punching and splitting machine, one person can operate multiple punching machines, without restrictions on placement, low noise, and comprehensive safety protection.

Machine introduction

FPC online servo punching and splitting machine, aiming at the disadvantages of traditional punching presses of high noise, low safety factor, and one machine for one person, the company has developed: FPC online servo punching and splitting machine, one person can operate multiple punching machines, without restrictions on placement, noise Low, all-round safety protection.

1. Device function: This equipment handles the positioning hole punching and grooving operation of the FPC circuit board according to the back-end project of the flexible printed circuit board.

2. The operation of the equipment is simple and easy to understand, and it can be operated by one person and multiple machines with the system.

3. Driven by 7.5HP high-performance servo motor, in line with international punch press manufacturing standards, with an output function of 15 ton.

4. The digital display module height system is adopted, and the adjustment accuracy can reach 0.01mm.

5. The positioning accuracy of the manipulator is ±0.02mm, and the accuracy of the product can reach ±0.01mm with the mold.

Advantages and characteristics

1. High punching precision.

2. The spacer can be added automatically as required.

3. Even version and dispersion products can be die-cut.

4. It can automatically detect whether the position of the product on the mold is accurate, and effectively prevent the product from punching and scrapping.

5. The finished products can be neatly placed on the tray.

6. The touch screen will prompt for incorrect operation of the machine and machine failure, which is convenient for operation and troubleshooting, and the operation of the machine becomes simple and easy to understand.

7. Servo motor + screw and linear slide rail are used to move the suction cup device horizontally. The action is fast and accurate, and the operation is stable, safe and reliable.

8. The loading method is simple and easy to operate, and it can load about 200 sheets at a time.

9. The unique structure for positioning and the addition of jitter action can effectively prevent stacking.

10. It can punch two kinds of skipping products.

Appearance introduction

detailed description

FPC online servo stamping machine pressurizing bar detail drawing

FPC online servo punching machine workbench

Workbench: used for the operator to take and place products, take the punched products, and place the products to be cut;

Safety grating: to prevent operators from misoperation and place their hands and other tools in the work area to protect their safety;

Double start button: foolproof and safety protection function to prevent misoperation by employees and accidental touch by non-workplace operators;

Mechanical cylinder: meet 0-60T pressure adjustable, adapt to more kinds of products.

Pressure sensor of stamping machine

Stamping machine display

Pressure sensor: It can sense the punching pressure when punching the product, and provide a more accurate punching pressure value for the operator to better adjust the basis;

Pressure display: The pressure can be displayed by data, and the pressure value can be visualized, which can provide better data reference for customers.

Touch screen: set operating authority, control: inching, manual, semi-automatic, output storage, statistics and error information storage parameter settings (engineer: need to set permissions) to select and set each station of the program, real-time monitoring, parameter settings and other functions.

Machine parameters

Equipment appearance specifications	Machine name	FPC online servo stamping machine
	machine type	HN-JDS-15
	Dimensions	Length 1800MM*Width 800MM*Height: 1820MM
	shape	Floor-standing
	weight	500KG
	colour	Computer white
Equipment supply requirements	power supply	AC220V
	Environmental requirements	Clean and dry, avoid humidity or high temperature
	Working pressure/pipe diameter	＞ 0.6MPa/ ＞ 10mm
	Minimum distance between part and cutting position	≧ 0.5mm
	Maximum sub-board length	280*320mm (larger area can be customized)
	FPC cut point location	No components are allowed to cross above the tangent point
	Positioning hole requirements	There are at least four positioning holes on the FPC plus one foolproof hole
	Maximum height of FPC board components	For PCB parts, the height limit is 30mm, and the front height limit is 35mm
Device software part	Controller PLC	Xinjie
	parameter settings	Pressing pressure value can be set through touch screen
	Storage module	Can store multiple sets of data
	operating system	Independent research and development operating system
	touch screen	Xinje touch screen PLC controller supporting touch screen
	Stress Sensing Module	sensor

 

Mould	Mold properties	High speed steel
	Mold type	Knife mold or precision steel mold/composite mold
	Blade angle	According to customer product cutting point design
	Service life	2 million times
	Making mold information	Product Gerbar or CAD file and 2-5 pieces of finished board
	Change time	10 minutes
	Production cycle	10 days
	Mold accuracy	0.05mm
Main control slitting system	Sub-board efficiency	8-12s a whole puzzle
	Guide screw	Shanghai Bank
	Pneumatic accessories	AirTAC
	Equipment output	8/10/15/20/30/60 tons output
	Way in and out of the board	Cylinder guide rail or servo system + screw guide rail
Other functions	Protection function	Light barrier, sensor and software triple protection two-hand button start
	Surface treatment of machine parts	Anodizing
	Punching method	Mechanical cylinder, high-speed pressurized cylinder, hydraulic cylinder
	Security	Safety door grating, emergency stop switch
	Self-check function	Boot time monitoring, capacity monitoring, equipment failure information and automatic rejection system
	Scope of application	Suitable for slitting FPC board with components, stamp hole PCB or aluminum substrate, copper substrate

 

3D mold

Mold front view

Mold parting diagram

Mold size: The mold size of this machine is 280MM*320MM, other products or needs can be customized according to requirements;

Guide post: play a role in positioning the guide port to ensure the precise cutting position of the product.

Product tray: customized according to customer product requirements

Fixture type

Demolition of waste edges:

For the stripping of bridge-connected PCBs, the scrap edges are usually removed manually, because the scrap edges are relatively large. Similarly, FPC products are also manually removed.

pressure test

Pressure tester

Customer's 1.6MM thick FPC board pressure test

Customer case

After-sales commitment

1. Commitment: Warranty period: 1 year, lifetime maintenance. Response time: After receiving the user's notice, professional and technical personnel will not exceed 24 hours (local) and 48 hours (off-site) on-site service to ensure 24-hour uninterrupted after-sales technical service support; repair time: 48 hours.

2. Free warranty: Free warranty during the warranty period, and after the warranty period, spare parts and maintenance services are guaranteed at a reasonable price.

3. Free training: On the day of training, the purchaser’s technical personnel will be trained on the equipment operation for free to ensure that the user’s personnel can be proficient in conventional use methods such as various equipment and software, as well as the judgment and resolution of minor faults.

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