PCB double jig milling cutter splitting machine

With the continuous development of the electronics industry, the production requirements for the substrates, which are important components of electronic products, are becoming higher and higher, and they are developing towards high precision, high densit

 

Software introduction

1. Change the traditional geometric patterns that can only recognize circles, squares, etc. Can recognize any shape marking point;

2. Not only has the function of error correction and fool prevention, but also can calibrate the data, so there is no need to worry about employees putting the wrong board;

3. The displacement function can realize the arbitrary placement of the fixture on the worktable.

 

1. Change the traditional segmentation mode;

2. Adjust the cutting depth according to the thickness of PCB, increase the utilization rate of milling cutters and save costs;

3. The condition of the milling cutter can be defined according to the needs of the product.

 

1. Reduce manual product inspection, fixture/product barcode identification function;

2. Equipment parameters, product information upload server, tracking data query system at any time;

 

1. Provide customers with stable and smooth professional after-sales dedicated line services;

2. Interconnect IOS between TeamViewer to remotely control each other's desktop with one key;

3. Remote access and remote technical support via the Internet;

4. The remote control software can realize the file transfer between two computers and the operation of one computer to the other computer.

 

Internal structure

Internal structure of PCB double jig milling cutter splitting machine 1

1. Using high-speed cutting spindle 60000RPM (imported/domestic optional) stress-free cutting, smooth edge, high precision, with automatic tool break detection function, Z axis with automatic compensation setting, and automatic adjustment of milling cutter depth; 2. 24V high voltage static eliminator; 3. Automatic detection of broken knife.

 

Using WIN7 system operating interface, equipped with high-pixel color digital camera magnification 10 times lens:

 

Auxiliary program teaching and editing simulation function, the precision is more precise, the image is clearer:

 

Patented brush design, excellent dust collection; the lower suction structure of the module ensures long-term dust collection effect.

 

Vacuum cleaner parameters

The high-efficiency vacuum cleaner is specially equipped with the lower dust suction and splitting machine, which has super dust removal ability. The lower dust collection method and the unique design of the splitter can effectively deal with the dust generated during the splitting process, which can well protect the cleaning of the product and the workshop The environment and the health of employees.

Motor specifications	3HP 380V 50Hz 3 phase
Output Power	2.2KW
Suction wind speed	28 m²/sec
Inhaled air volume	27 m³/min
Static pressure	250mm-Ag
Inlet diameter	160mm
Outlet diameter	200mm
Noise	<70dB
net weight	168Kg
Size	750*660*1610mm

 

Platform Introduction

Motion axis introduction:

The high-precision grinding screw is used to drive the movement of the working platform to realize the simultaneous high-efficiency work of the X, Y, and Z axes, increase the speed, high efficiency, and high precision of the cutting board, and increase the production capacity.

 

Double table design:

1: Independent movement, increase production capacity

2: Built-in waste recycling, saving space

3: Simple and convenient maintenance

 

Electronic control layout

Circuit/gas circuit layout

1: Clear, clear and easy to maintain

2: Bus mode, simple wiring

3: Modular design, quick troubleshooting for maintenance personnel

 

Machine parameters

category	project		Specifications
recognition system	Automatically find Mark point function		Color image search and location
	Video camera		Color CCD camera, resolution 0.008 mm/pixe (HD)
	FOV size		5mm*5mm
	Lighting source		Ring structure, bright white LED light source
	Image processing speed		Screen processing time	<200MS/FOV
computer system	Anti-static measures		Static eliminator, advanced anti-static material bracket, anti-static socket
	Processable PCB size (MAX)		L350*W300mm
	Cutting accuracy		± 0.05mm
	Machinable PCB thickness/milling cutter		0.5mm-3.0mm
	X, Y, Z platform	Drive equipment	Precision Servo Motor Control System / Precision Guide Ball Screw
		Spindle speed	High-speed spindle (10000-60000) RPM (imported/domestic optional)
		Machine repeatability	± 0.02mm
		Moving speed	1000 mm/sec (maximum speed)

Parameter table 2:

category	project		Specifications
Software system	operating system		Windows7
	Equipment inspection		Power-on automatic detection function
	Broken knife detection		Optional
	Features		Can learn processing data through CCD
	AutoCut program	Operation interface	Graphical production of processing data, what you see is what you get
	Mark	Points per PCB board	Up to 2 Mark points can be set
		Recognition speed	<0.5 sec/pc
Control System	Computer host		Dedicated industrial computer
	Display output		17' LCD display
Other parameters	equipment weight		About 600kg
	power supply		Host: Voltage AC220V 2ψ50HZ Dust collector: voltage AC380V3ψ50HZ.3P
	Gas supply		4-6kg/c㎡
	Vacuum method		Bottom vacuum/upper vacuum optional
	Dimension of Subboard Machine		L*W*H<=1210X1130X1535mm (not including warning light height)
	Milling cutter specifications		0.8-3.0MM (unified tool holder specification 3.175), tungsten steel milling cutter

 

Machine characteristics

1. The operation is simple and fast, and the software is intelligent;

2. Small cutting stress, high precision and good stability;

3. Simple structure design, clear layout and easy maintenance　

4. Low noise, high efficiency, easy cleaning and maintenance, strong suction and no dust;

5. Geometric patterns such as squares can identify icon points of any shape.

ØIntelligent operation of equipment, ØNo need for professional technicians, ØSmall cutting stress, precise, accurate, stable, ØRealization of industry -4.0, ØTraceability system-MES, ØEquipment remote control

 

After-sales commitment

1. Commitment: Warranty period: 1 year, lifetime maintenance. Response time: After receiving the user's notice, professional and technical personnel will not exceed 24 hours (local) and 48 hours (off-site) on-site service to ensure 24-hour uninterrupted after-sales technical service support; repair time: 48 hours.

2. Free warranty: Free warranty during the warranty period, and after the warranty period, spare parts and maintenance services are guaranteed at a reasonable price.

3. Free training: On the day of training, the purchaser’s technical personnel will be trained on the equipment operation for free to ensure that the user’s personnel can be proficient in conventional use methods such as various equipment and software, as well as the judgment and resolution of minor faults.

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